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Productive and cost-effective digital manufacturing solutions for production environments

What Is Digital Light Processing Printing?

Digital Light Processing (DLP) 3D printing is a type of vat photopolymerisation 3D printing that uses light to cure liquid resin into solid layers.

How it works:

  • A build platform is positioned just above or below a vat of liquid photosensitive resin.

  • A digital projector shines an image of an entire layer onto the resin surface.

  • The exposed resin hardens instantly where the light hits it.

  • The build platform moves by one layer height.

  • The process repeats until the full object is created.

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Manufacturing Redefined

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3D Systems Figure 4 makes 3D production a reality—with increased productivity, durability, repeatability and lower total cost of operations (TCO). Figure 4 delivers productivity enabled through speed and automation with real world repeatable, accurate parts with demonstrated Six Sigma performance in a diverse range of robust, production-grade materials.

High Speed Direct Digital Production

Figure 4 delivers ultra-fast additive manufacturing technology with systems that offer expandable capacity to meet your present and future needs. With access to a range of innovative materials, Figure 4 enables tool-less alternatives to traditional injection molding or urethane casting processes with direct digital production of precision plastic parts. Get the quality and performance of injection-molded parts with smooth surface finish and exceptional sidewall quality, without the time or cost of tooling.

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Broad Range of Materials

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The broad and expanding range of materials available for Figure 4 platform addresses a wide variety of applications needs, for functional prototyping, direct production of end-use parts, moulding and casting, and includes rigid and durable with thermoplastic-like behaviours, rubber-like, castable, heat resistant, and biocompatible capable materials. 

Materials for Variety of Applications

From functional prototyping, production grade end-use parts, moulding and casting, rigid and durable, rubber-like, castable, heat resistant, and biocompatible capable materials. 

Production-grade, rigid material for production parts.

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Long-term use parts with a good combination of impact strength, elongation, and tensile strength.

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A clear, production-grade material offering long-term stability and clarity.

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High stability, durable and flexible plastic. Mid tear strength production-grade rubber.

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High temperature resistant translucent plastic with HDT over 300 °C.

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Rigid, translucent material that can be sterilized and tested at high temperature.

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Castable material & master patterns for high-resolution patterns.

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Process-optimized material for sacrificial tooling to cast silicone.

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DLP Printers

Modular Platform Grows with Manufacturing Needs

Delivered in configurable units for anytime scalability, Figure 4 allows manufacturing capacity to grow alongside demand – from a standalone printer for rapid prototyping and low volume direct 3D production, to modular systems that grow as your volume grows, up to a fully-automated, fully-integrated factory solution.

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Scalable, semi-automated 3D manufacturing solution designed to grow with your prototyping and production needs

Base Unit + Auxiliary Printer + Auxiliary Printer + Auxiliary Printer
Up to 23 auxiliary printers for a total of 24 with the base unit

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There is a Figure 4 solution to match any production requirements:

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Ultra-fast and affordable industrial 3D printer for rapid, same-day prototyping and low-volume production

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High speed, high precision scalable 3D printing solution designed to supplement or replace injection mold tooling in plastic manufacturing processes

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