Metal 3D Print Materials

Consistent quality, Guaranteed output

Direct Metal 3D Printing (DMP) materials ranging from aluminum, maraging steel, steel and various grades of titanium to nickel and cobalt chrome alloys 3D Systems offers you an extensive portfolio of sophisticated, ready-to-run metal alloys for with thoroughly tested build parameters for our DMP printer range.

How can metal AM enhance your production?

Metal 3D printing continues to prove itself as a high-value process offering tremendous competitive advantages when properly implemented. Whether you are just beginning to explore metal additive manufacturing or already have some experience, 3D Systems’ Application Innovation Group is here to help you get to the next level of your AM journey.

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Titanium

LaserForm Ti Gr5 (A)

Titanium 3D print alloy with high strength, low weight and excellent biocompatibility for technical and medical applications. Similar to LaserForm Ti Gr23 (A), but with higher strength.

Applications:

Light-weight and high-strength components for aerospace, sports and marine applications
Medical implants
Medical tools and devices
Dental prostheses

LaserForm Ti Gr23 (A)

Titanium 3D print alloy with high strength, low weight and excellent biocompatibility for technical and medical applications. Similar to LaserForm Ti Gr5 (A), but with lower oxygen content.

Applications:

Industrial applications where light weight at high strength is key
Medical implants
Medical tools and devices
Dental prostheses

LaserForm Ti Gr1 (A)

Titanium 3D print alloy with excellent biocompatibility and low stiffness, featuring light weight with extreme temperature and corrosion resistance, and high ductility. Perfectly suited for medical applications and implants, motor sports, marine, aerospace and aviation applications.

Applications:

Medical applications and implants
Applications where light weight with extreme temperature and corrosion resistance, and high ductility are key:
- Aerospace parts
- Motorsports components
- Marine parts
- Premium sporting goods

Stainless Steel

LaserForm 316L (B)

Extra low carbon grade 3D print Stainless Steel 316. Parts can be machined, spark-eroded, welded, shot-peened, polished and coated if required. For parts that need to be sterilized and highly corrosion resistant.

Applications:

Small to medium series parts, requiring high corrosion resistance and are sterilizable
- Pharmaceutical industry
- Food machinery
- Chemical industry
- Process industry
Medical tools

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LaserForm 17-4PH (A)

Metal powder for parts with an outstanding combination of excellent corrosion resistance and high strength with good toughness

Applications:

Components for:
- Aerospace
- Chemical
- Petrochemical
Surgical instruments (sterilizable)
General metalworking applications

LaserForm 17-4PH (B)

Metal 3D printing powder for parts with an outstanding combination of excellent corrosion resistance and high strength with good toughness

Applications:

Components for:
- Aerospace
- Chemical
- Petrochemical
Surgical instruments (sterilizable)
General metalworking applications

LaserForm 316L (A)

Extra low carbon grade Stainless Steel 316 for metal 3D printing. Parts can be machined, spark-eroded, welded, shot-peened, polished and coated if required. For parts that need to be sterilized and highly corrosion resistant.

Applications:

Small to medium series parts, requiring high corrosion resistance and are sterilizable
- Pharmaceutical industry
- Food machinery
- Chemical industry
- Process industry
Medical tools

Copper

Certified Oxygen-Free Copper (A)

Unprecedented conductivity (up to 102% IACS) thanks to extremely low oxygen environment (DMP vacuum chamber architecture)

Applications:

Heat sinks and heat exchangers
Induction coils
Bus bars, hair pin stators and single coils
Antennas, RF shielding, RFQ particle accelerator and wave guides

Certified CuCr1Zr (A)

A high-conductivity high-strength metal 3D printing material suitable for applications that require a balance of strength and thermal or electrical conductivity like heat exchangers and electrical components

Applications:

Combustion chambers in rocket engines
Heat sinks and heat exchangers
Conductive contacts
Structural engine parts requiring high conductivity
Induction coils

Certified GRCop-42 (A)

High strength metal 3D print copper alloy with high conductivity and strength at elevated temperatures

Applications:

Regeneratively cooled, liquid bi-propellant thrust chambers
High temperature aerospace components
Advanced thermal management with high conductivity needs in temperatures up to 800C
High thermal transfer applications where pure Cu is too weak

Certified CuCr2.4 (A)

High-performance 3D printed Copper Alloy with Small Amounts of Chromium for Strength, Corrosion Resistance with Conductivity in Structural Parts Used in General Manufacturing, Consumer, High-tech, Aerospace, and Automotive Industries.

Applications:

Heat management & cooling systems
Conductive contacts
Induction coils (Where up to 93% IACS is sufficient)
Combustion chambers
Structural engine parts requiring high conductivity
High-conductivity applications after heat treatment (with thermal or electrical conductivity of up to 94% of pure copper)

Certified CuNi30 (A)

CuNi30 alloy (chemistry - uns 96400) with excellent corrosion resistance in salt water and stable material properties ranging from 400 °C to cryogenic temperatures (-270°C)

Applications:

Shipbuilding and repair components, e.g., pipe fittings, valves, pumps, and flanges
Cryogenic suspension and support systems, such as brackets, cooling tubes and guides
Off-shore oil and gas, such as pipe fittings, valves, pumps, and condensers
Chemical and nuclear equipment

Nickel Super Alloy

GRX-810 (A)

Nickel-based superalloy with excellent high-temperature strength and creep resistance, specifically designed for additive manufacturing.

Applications

Satellite components & thrusters, high-thrust and steering nozzles
Turbine blades, jet engine afterburner flap sections, burst disks for jet engine test stands, fuel injector nozzles, hypersonic exhaust nozzle flaps

Certified HX

High-performance 3D printed Nickel Alloy with a Significantly Higher Percentage of Molybdenum (Mo), for Enhanced Strength, Resistance to Corrosion, Creep Deformation, Cracking, and Oxidation in Hot Zone Applications.

Applications:

Hot-zone structural parts in energy, IGT, petrochemicals, and aerospace
Stator blades, compressor stators & integrated stators
Impellers, turbines, turbine blades, exhaust casings
Combustor liners & combustion components
Launchers and turbo-pumps
Drilling tools

LaserForm Ni625 (A)

Nickel super alloy metal 3D print material for industries where excellent corrosion resistance and a combination of high strength and heat resistance are key

Applications:

Components for:

Aerospace industry
Chemical industry
Marine industry
Nuclear industry
Automotive and racing

LaserForm Ni718 (A)

Oxidation and corrosion-resistant 3D print Inconel alloy, suited for service in extreme environments subjected to pressure and heat. Attractive for high-temperature applications where aluminum and steel would succumb to creep.

Applications:

High temperature applications such as :
- Components for liquid fueled rockets
- Rings, casings and formed sheet metal parts for aircraft and land-based gas turbine engines
- Cryogenic tankage
Fasteners and instrumentation parts

Cobalt-Chrome

LaserForm CoCrF75 (A)

Cobalt Chrome alloy for industrial parts with high corrosion and wear resistance that also require high temperature resistance

Applications:

Medical tools and devices
Molds and dies
Industrial, high wear applications
Parts requiring high strength at elevated temperatures
Dental implants and prostheses

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LaserForm CoCr (B)

Metal 3D printing powder for highly corrosion-and-wear resistant industrial parts that require high temperature resistance. Suitable for biomedical applications.

Applications:

Turbine and engine components
Design and watchmaking products
Parts with thin walls or fine features
Mechanical components needing wear and corrosion resistance

Aluminum Alloy

Aheadd® CP1

Aluminum alloy with excellent Thermal properties for high-performance heat management applications.

Applications:

Heat Management applications: manifolds, heat exchangers, cooling systems
Flow applications: manifolds, mixers, flow optimizers & nozzles

A6061-RAM2 (A)

Aluminum alloy for metal 3D printing with improved strength, ductility, and surface finish vs. traditional casting alloys for AM

Applications:

Lightweight structural parts for aerospace and automotive
Passive radiofrequency (RF) parts for satellites
Advanced thermal management in semiconductor capital equipment
Parts which require anodization for corrosion resistance

Certified Scalmalloy (A)

High performance metal 3D print material for high-strength, corrosion-resistant aluminum parts. 3D Systems provides thoroughly developed print parameters and certification process support for APWorks Scalmalloy material on 3D Systems DMP Flex 350 printers.

Applications:

Structural components that require high strength-to-weight ratios in the aerospace, motorsports, semiconductor machinery, and transportation industries
Fluid flow applications with corrosion resistance and strict purity requirements
Load-bearing, safety critical parts
Scalmalloy is an approved material under the FIA regulations

LaserForm AlSi7Mg0.6 (A)

Aluminum alloy for metal 3D printing with a combination of good mechanical and thermal properties, plus electrical conductivity

Applications:

Light weight parts for aerospace and automotive
Innovative approaches to mould design
Heat exchangers (HEX)

LaserForm AlSi10Mg (A)

Aluminum alloy for metal 3D printing with a combination of good mechanical properties and good thermal conductivity

Applications:

Light weight parts for aerospace and automotive
Innovative approaches to mould design
Heat exchangers (HEX)

Maraging Steel

Certified M789 (A)

Cobalt-free metal 3D print tool steel for high-strength molds and tools with excellent corrosion resistance. 3D Systems provides thoroughly developed print parameters on 3D Systems DMP Flex and Factory 350 and ProX DMP 320 metal printers.

Applications:

Mold inserts with conformal cooling channels
Drilling and cutting tools
Tire molds and tire sipes
Drive train parts, e.g. axle components
Replacement and custom machinery components subject to wear
Complex drill heads for oil and gas applications

LaserForm Maraging Steel (A)

Genuine tool steel (1.2709) 3DC printed for direct production of tools and molds as well as high-performance parts that require high strength and hardness. Shows good weldability and machinability.

Applications:

Innovative tool and mold designs including conformal cooling channels for injecting molding, die casting and extrusion
High-performance industrial parts, e.g. tire manufacturing and automotive
High-wear components
Aerospace components

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Refractory Metals

Certified C-103 (A)

Niobium-based alloy with incredible high-temperature strength as well as excellent resistance to vibrations at cryogenic temperatures.

Applications:

High temperature (aero)space propulsion and satellite components – steering nozzles, high-thrust nozzles, thrust chambers, turbine blades, jet engine afterburner flap sections, burst disks test stands components
Highly corrosive environments – chemical processing components

Tungsten (A)

High-density refractory-pure 3D print metal with excellent radiation shielding capabilities and outstanding corrosion resistance

Applications

High-precision components for imaging equipment, e.g., collimators
Ion generation equipment, such as arc slits, beam targets, anodes, and cathodes
Components to withstand extremely high-temperatures and corrosive environments
Static weight distribution components for motorsports

DMP Printers

DMP Flex 350

Midsize single laser metal 3D printer designed for application development, R&D, and production

DMP Flex 350 Dual

Midsize dual laser metal 3D printer designed for application development, R&D, and production

DMP Flex 350 Triple

Midsize 3-Laser metal 3D printer for reliable, repeatable production

DMP Factory 350

Midsize single laser designed for application development, R&D, and production

DMP Factory 350 Dual

Midsize dual laser metal 3D printer designed for application development, R&D, and production

DMP Factory 500

Scalable metal additive manufacturing for seamless large parts

DMP Flex 200

Professional and precise metal 3D printer with 500W laser source

WHAT DO YOU PRINT?

Metal 3D Print Materials

Consistent quality, Guaranteed output

How can metal AM enhance your production?

Titanium

Applications:

Light-weight and high-strength components for aerospace, sports and marine applications

Medical implants

Medical tools and devices

Dental prostheses

Applications:

Industrial applications where light weight at high strength is key

Medical implants

Medical tools and devices

Dental prostheses

Applications:

Medical applications and implants

Applications where light weight with extreme temperature and corrosion resistance, and high ductility are key:

Aerospace parts

Motorsports components

Marine parts

Premium sporting goods

DMP Printers

DMP Flex 350

DMP Flex 350 Dual

DMP Flex 350 Triple

DMP Factory 350

DMP Factory 350 Dual

DMP Factory 500

DMP Flex 200

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